Siemens Electronics Factory in Erlangen is leveraging IT/OT convergence to enhance productivity and sustainability. They achieved a 4% boost in coating machine productivity, reduced false inspection calls by 60% using AI, and decreased power consumption for ventilation by 70%. The integration of low-code platforms facilitates rapid innovation, and advanced industrial technologies like Digital Twins and AI are instrumental in optimizing operations while minimizing environmental impact.
The Siemens Electronics Factory in Erlangen is pioneering IT/OT convergence, yielding significant benefits in productivity and sustainability. By analyzing production data, the factory achieved a 4% increase in productivity for coating machines through enhanced availability. Additionally, IT/OT integration contributes to reduced false calls by 60%, as artificial intelligence streamlines inspection processes in SMT production, ensuring accurate defect identification.
Moreover, the convergence has led to a remarkable 70% reduction in power consumption for ventilation systems, enhancing energy efficiency. Utilizing data-driven insights, the factory can optimize its operations more effectively. The low-code Mendix platform facilitates rapid experimentation and validation of innovative ideas in real-time using Industrial Edge devices, which enable seamless data connectivity.
The factory adopts a Digital Enterprise approach to consistently improve its operational efficiency. By assessing machine log files, the facility can analyze various performance metrics. The integration of simulation models alongside actual operations enables the comparison of equipment KPIs. Enhanced data accessibility allows not just data scientists, but also operators, to leverage this information, leading to informed decision-making and additional productivity gains.
Artificial intelligence plays a crucial role in continuously optimizing production processes. For instance, AI is employed to dynamically adjust cleaning rates in solder paste printing, balancing the necessity of cleanliness with system efficiency. This adaptability minimizes non-productive periods, addressing a key operational challenge in many applications.
The factory also incorporates automatic optical inspection (AOI) systems to monitor product quality. Through the application of AI, the factory reduces manual inspections and can send quality components to subsequent production steps without unnecessary delays. This technology has successfully identified 60% of false calls, significantly relieving operator workloads.
Siemens Xcelerator has revolutionized how the factory identifies untapped production potential. By connecting 60 production systems and pinpointing 8 improvement areas, the average duration of faults was decreased by 20%, improving overall productivity.
The Siemens Electronics Factory in Erlangen has achieved notable sustainability milestones, halving its carbon footprint while doubling production quality. Technologies like Digital Twins and the Industrial Metaverse further enable continuous optimization and integration of real and digital processes, fostering enhanced efficiency and quality across production operations.
Overall, industrial AI, combined with digital technologies, not only boosts operational efficiency but also contributes to environmental sustainability and improved product quality at the Siemens Electronics Factory.
Original Source: www.siemens.com
