The Siemens Electronics Factory in Erlangen exemplifies IT/OT convergence, achieving a 4% productivity increase through enhanced coating machine availability. AI applications reduced false calls in circuit board inspections by 60% and energy consumption in ventilation by 70%. Utilizing the Mendix low-code platform, innovative solutions are rapidly validated, while Siemens Xcelerator enables effective production data analysis, leading to fault reduction and enhanced operational efficiency.
The Siemens Electronics Factory in Erlangen is leveraging IT/OT convergence to enhance productivity and sustainability across its operations. This strategic integration facilitates insightful analysis of production and energy data, leading to a notable 4% increase in the productivity of coating machines by enhancing their availability. The factory also benefits from advancements in quality control, notably reducing false calls in printed circuit board inspection by 60% through the implementation of artificial intelligence.
A significant improvement in energy efficiency has been achieved, particularly in the ventilation system of the production facility, which recorded a 70% decrease in power consumption thanks to IT/OT data utilization. Additionally, the factory employs the Mendix low-code platform to facilitate rapid trial and validation of innovative ideas through Industrial Edge devices, enhancing data connectivity on the shop floor.
Continuous optimization efforts enable the Electronics Factory to continuously refine cleaning rates and improve overall production quality. By integrating process and quality data, AI models enable adaptive cleaning rates to minimize downtime while maximizing system efficiency. The factory’s automatic optical inspection (AOI) system plays a crucial role in quality assurance by effectively identifying quality deviations and reducing the burden of manual inspection work.
The introduction of Siemens Xcelerator provides the necessary tools to analyze previously buried production data, allowing for the identification of eight areas for improvement and consequently reducing average fault duration by 20%. Dr. Benjamin Lutz noted the positive impact of connecting 60 production systems, which contributed to this success.
In an overview of its achievements, the Siemens Electronics Factory has successfully halved its carbon footprint while doubling process quality and expediting time to market. The factory utilizes digital twins for ongoing product and process optimization, as well as striving to join real and digital realms within the Industrial Metaverse, enhancing value creation. Furthermore, the integration of industrial AI is fostering significant advancements in quality and efficiency, ultimately generating tangible benefits for the factory’s operations.
The Siemens Electronics Factory in Erlangen showcases the powerful benefits of IT/OT convergence, achieving significant productivity increases and energy efficiency improvements. By leveraging advanced technologies like AI and low-code platforms, the factory is not only optimizing its operational processes but also enhancing quality control measures and reducing manual workload. This initiative has also contributed to sustainability goals, significantly lowering carbon emissions while bolstering production capabilities. As such, the factory serves as a model for digital transformation in manufacturing environments.
Original Source: www.siemens.com
